Keeping the moisture content in mind when working with compressed air is critical. Excess moisture in your air system can cause corrosion, mildew, and other quality control difficulties.
One of the primary advantages of desiccant dryers is their ability to produce a PDP of -40°C or below. Because of this, these dryers are suited for most applications that require dry, clean air. If you are concerned about energy use, you can apply very efficient models.
While many compressors come with pre-installed aftercooler and drying systems, adding desiccant dryers to your setup has numerous benefits.
Key Benefits of a Desiccant Air Dyer
Air dryers are used widely in industries as they help provide clean, dry air. A desiccant air dryer is meant to shrink the amount of moisture level in the compressed air, and it is crucial for processes and applications that require very high air quality.
Moreover, a desiccant air dryer is used mostly for applications that require an ultra-low dew point. Once you have a trustable and foreseeable dew point, it will help for applications that demand too much, such as food processing and pharmaceuticals.
Listed below are several benefits of using a desiccant air dryer for industrial applications.
Environmentally Friendly
A desiccant air dryer is good for the environment. It does not use refrigerators or other chemicals that can harm the atmosphere. Moreover, they don’t produce emissions, which can lower the carbon footprint of compressed air systems.
Energy Efficiency
A desiccant dryer can help improve compressed air systems’ energy efficiency. When compressed air is cooled, moisture condenses out of the air and can be removed using a refrigerated dryer. However, this is a heavy-duty process that requires extensive use of energy to cool the compressed air. With the help of a desiccant dryer, there will be less energy consumption, and you can remove moisture without cooling.
Improved Productivity
Air leaks, equipment failures, and valve malfunctions are some problems caused by excess moisture in compressed air. These issues can lead to endless interruptions and reduce overall productivity. When you use a desiccant dryer to eliminate the moisture from compressed air, you will see a great difference in productivity and downtime.
Low Maintenance
The most prominent feature of a desiccant dryer that attracts individuals is that it requires minimal maintenance. It is usually not the case with other dryers in the market. Moreover, a desiccant dryer does not require refrigerants or oil changes, which can lower the maintenance cost and overall downtime.
Versatility
Desiccant dryers are adaptable and can be used for several industrial applications. Most of these industries include food and beverage, electronics, and pharmaceutical. The best part about a desiccant dryer is that it can be tested in harsh environments, including offshore drilling platforms where the major issue is moisture.
Improved Air Quality
A desiccant air quality dryer enhances the quality of compressed air. It helps remove moisture and other impurities making the air highly efficient for all industrial applications. It is important because the air full of toxins and moisture can damage the end product’s quality.
Protection of Equipment
There is a lot of moisture in the compressed air that can damage your equipment. The moisture promotes rust and corrosion that can result in costly repairs or replacements of equipment. A desiccant dryer helps protect equipment from damage and extend its lifespan.
Cost Effectiveness
While it is true that a desiccant dryer is pricier than most of the air filtration systems in the market, it is for a good reason. These are cost-effective in the long run because they break down less and reduce your energy consumption. It will lower your downtime and result in you spending much less than you would with another dryer.
Easy to Install
A desiccant dryer is user-friendly and has a simple installation process. It can be integrated into a compressed air system without hassle. The dryer doesn’t require any dedicated installation or training, which can save time and money.
High Moisture Removal Capacity
A desiccant dryer has a high moisture removal capacity, which can remove large amounts of moisture from compressed air. It is crucial for industrial applications with excess moisture in compressed air. Since much moisture can cause bacteria, a desiccant dryer is necessary to remove toxins from the compressed air.
Meets the Industry Standards
Several industries have specific standards and regulations that require compressed air to be of a certain quality. Businesses can use a desiccant air filter to ensure their compressed air meets these standards and avoid costly fines or other penalties.
Final Verdict
Desiccant air dryers are used most in industrial applications that utilize compressed air. With the help of a desiccant air dryer, the machinery will remain in excellent condition and can be used for years.
The right way to use this equipment is in a danger-free zone with no threat of an explosion. The room should also be such that it will be corrosion-free. The pressure measure system on the filtering pressure-reducing valve needs to be checked as it will help stop the destruction of the cylinder by overpressure.