A compressed air dryer filter prevents debris and other impurities from entering the system’s body. By doing this, you can clean compressed air and stop impurities from harming your system. As a result, you will be more productive, and there will be less risk of costly system failure.
Your filtration system won’t break down if you replace your filter element promptly. A malfunction may result in contaminated goods, decreased efficiency or systems, or, even worse, a system shutdown. All of this may be avoided by replacing your filter elements regularly!
Find out below when to change your compressed air dryer filter.
What to Look for When Changing Your Compressed Air Dryer Pre-Filter
Fortunately, the replacement timing of a compressed air dryer filter is not something you need to guess. In reality, there are several techniques to determine whether an element needs to be replaced. These are some indicators to watch out for:
Manufacturer’s advice: Your compressed air dryer pre-filter’s manufacturer will likely advise changing the air filter every 2,000 hours. However, if they advise doing so more regularly, take their guidance seriously.
Performance decline: You might overlook this one until you’ve clocked more than 2,000 hours, but procrastinating on changing your air filter might result in a performance decline. It’s a good idea to bring your air compressor to our experts for an examination and repair if it behaves oddly after receiving a new filter.
Time is up: You can start by looking at the calendar. A fresh air filter is frequently needed every 2,000 hours for air compressors. Unfortunately, each machine is different in this regard. The pressure drop is also one of the most significant indicators that the filter needs to be replaced soon.
Visible wear and tear: It’s a good idea to change your filter if it’s beginning to seem damaged or worn down. You shouldn’t risk using your air compressor with a defective air filter, even if it hasn’t reached its 2,000-hour lifespan. You will know that the filter needs replacement when you find it cracked or damaged in other ways.
Why Is It Necessary to Change Your Air Compressor’s Filters?
You should check for the warning indications mentioned above before changing your air filter for a few reasons. These are the main justifications for changing air filters:
Increases the unit’s longevity: You wouldn’t believe how much an air filter can do to increase the lifespan of your complete air compressor. It is because air filters keep your filter functioning as effectively as possible by blocking impurities.
It lowers the probability of shutdowns: If you depend on that compressor and don’t have a backup one available, you could have to stop operations for a few days. The best way to prevent it is to change your air filter as scheduled.
Prevents expensive repairs: It’s bad enough to close your business while repairs are being done, but when you receive a high repair bill, you may be harmed. To save significant money, replace your air filter every 2,000 hours.
Advantages of Consistently Changing Your Filter
Every compressed air dryer filter has a lifecycle, and the manufacturer will typically suggest a specific period for filter replacement to provide the best possible air quality. A failure to act upon the manufacturer’s advice can lead to several issues, such as:
- Ineffective production and system component damage
- Product of poor quality
- Higher downtime and administrative costs
- unhealthy working conditions that may lead to employee accidents, illnesses, absences, and lawsuits
- Consumer safety issues as a result of contaminated products and processes
Although replacing the compressed air filter parts may seem like a minor issue, routinely updating your filters has several advantages, such as:
Equipment Use That Is Safer
Replacing your filters may safeguard the processes, people, and equipment from harmful toxins. It will prevent your staff from being exposed to risky situations brought on by contaminated air, overheated machinery, or malfunctioning systems.
Lower Operating Costs
Regular filter element replacements lower the risk of system issues that might cause inefficiency, expensive repairs, and downtime. Your compressor system must work harder to deliver enough airflow without proper filter maintenance. This results in excessive wear on the compressor and high energy consumption, which raises total operating costs and shortens the compressor’s life.
Productivity and Profitability Upgrade
You may raise the output and profitability of your facility by routinely changing your filters. Your system will function more effectively with filtered, unrestricted airflow.
Adsorption Dryer Beds Protection
Adsorption dryer beds in desiccant systems can function with the best level of efficiency when using a fresh filter. They can function more effectively when less oil and solid particle matter is in the compressed air flow over the beds.
A Sense of Peace
When you replace the filter element, you can be confident that your compressed air system is running as safely and effectively as possible. Your system will run more efficiently, and your staff will benefit from a safer, cleaner workplace.
Final Verdict
You are advised to replace your compressed air dryer filter at least once a year or after 2,000 hours of use, whichever comes first, according to industry standards. An air compressor filter, like other filters, must be maintained regularly to retain its filtration effectiveness.
If you do not change your filters regularly enough, you will see a significant pressure drop as the filter becomes more loaded. Your compressed air system’s efficiency and energy expenses will decrease. A clogged filter will also impact the quality of your compressed air.